Composite mortar VM 00300 with 1 x (2 x) MR 00200

Composite morter for 4,80 and up

Product sheet

Description / Price

Two-component composite mortar (injection mortar, mortar assembly) with mixing tube. For each first cartridge you still get an additional mixing pipe MR 00200 free, additional copies can be ordered. Cartridge with 300 ml content, based on polyester resin, styrene-free and odorless. With separate strands of material in the cartridge. Not less than 5 degrees (0 degrees F) process able, Winter mortar 280 ml to minus 10 degrees C. see Online Store. Shelf-life: about 3 - 11 months after delivery. Expiration date of the current batch VM 00300 06/2018). Composite mortar in kits has deviant MHD if necessary. In MHD flow and single purchase special price of 2.80 euros.
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Use

For expansion free anchorage or bonds. Also for the putting in place of wall brackets, which are subjected to axial loads. Processing of composite mortar best with professional applicator gun, also requires conventional 'silicone injections' (good excessive force). Use Winter mortar in Winter. Please use, if necessary, the general information on the anchor technology.

 

Consumption

The consumption depends on the thread thickness, the depth of the bore hole and the size of the annular gap between the threaded shaft and borehole diameter. The following information is used as a rough guide values.

Example 1: bonding of threaded shanks (6 mm. Eg WH 06061) in solid masonry, hole 8 mm (annular gap 1 mm), shaft length 6 cm, hole depth about 7 cm. Under these conditions, a 300-ml cartridge is sufficient for about 30 - 50 wall mount.

Example 2: bonding of threaded shanks 10 mm (. Eg WH 10151 or WM 10101) in solid masonry, drill hole 12 mm (annular gap 1 mm), shaft length 10 cm, hole depth 11 cm. Under these conditions, a 300-ml cartridge is sufficient for about 15 - 25 wall mount.

Example 3: Bonding of threaded shanks 10 mm (. Eg  WH 10151 or WM 10101) in hollow masonry, drill hole 16 mm, with perforated sleeve, shaft length about 8 cm, hole depth is about 10 cm. Under these conditions, a 300-ml cartridge is sufficient for about 7-10 wall bracket.

Example 4: bonding of threaded shanks 12 mm (. Eg WM 12191) in solid masonry, drill hole 14 mm (annular gap 1 mm), shaft length 12 cm, hole depth 13 cm. Under these conditions, a 300-ml cartridge is sufficient for about 8-15 wall bracket.

Example 5: bonding of threaded shanks 12 mm (. Eg WM 12191, WM 12XX8) in hollow masonry, drill hole 16 mm, with perforated sleeves extra long shaft length 12 cm, hole depth 14 cm. Under these conditions, a 300-ml cartridge is sufficient for about 6 - 9 wall bracket.

Example 6: Bonding of special mount WM 12XX2 in hollow masonry cm behind insulation 12 thickness with forming a supporting cone in the insulation, rear hole 16 mm, with perforated sleeves extra long shaft length 12 cm, hole depth 14 cm. Under these conditions, a 300-ml cartridge is sufficient for about 1 to 1.5 wall bracket.

Consumption of mounting mortar can - as in Example 2 - be significantly higher when unrecognized cavities in the masonry are found that need to be filled - as a quasi addition. It may also happen that a hollow masonry was not recognized from the outside as such, and therefore a high consumption of mortar is formed. Furthermore, increased consumption by inaccurate dosing can effect amount, when too much injection mortar must be wiped away as waste.

 

Assembly

Please take note in our web page info about "Drilling", check over the info about bonded elements and mesh sleeves. Anchor sleeves are stuck in the wall first. Furthermore, the notes on the injection mortar cartridge... note particularly the opening times and curing times (this at 5 degrees Celsius for 120 minutes to 35 degrees Celsius 20 minutes). Please only use if temperature is over 5 degrees Celsius, if below check on frost suitable composite mortar, see above. In wet walls, the setting times increase by about 30 minutes. The cartridges should approximately be at room temperature when used. When faced with overheated cartridges, due to sunlight or storage in warm rooms (non-shadowed vehicle) the consumption can be drastically increased especially in hollow masonry because of a more a fluid consistency, and longer setting times. If necessary, cool the cartridge down.

Unscrew protection cap of the cartridge, if necessary, cut the film behind the metal bracket or pull the tab out, screw the mixing tube in and then insert it into a commercial mortar gun. Squeeze the first 5-10 cm mortar strand after placement of the mixing tube and do not use. The front exiting composite mortar must have a dark gray color - this shows a good mixture of the components.

Introduce the mixing tube nozzle into the end of the borehole, then start squeezing while slowly pulling the mixing tube out of the hole.  After filling each bore hole, the rear interrupter tab on the mortar gun should be used to prevent further out swelling of the composite mortar from the cartridge. Ideally, each hole is only filled so far that the front 3 -  5 cm remain empty and are filled only upon insertion of the respective shank with mortar. Wipe mortar residues adhering outside of the mixing tube away, as it hardens and otherwise hampers the reinsertion in other holes. The threaded shafts to be bonded not only stuck in, but introduce helically rotationally into the mortar composition.

When you use multiple cartridges in a single operation, the first mixing tube can be used with the next cartridge, but again, it about  10-15 cm of mortar must be squeezed out to preserve a mixing of the composite mortar.

 

further use

Minimum durability date at delivery, ca. 3 - 11 months, see above. Experience shows that the cartridges are usually still usable a long time after opening. If a not completely depleted cartridge is needed again, then unscrew mixing tube, dispose of, screw on cap. For later re-use use additional mixing tube MR 00200, prior to its placing, remove any dirt or lumps under the cap.

 

Remarks

The poor thermal conductivity composite mortar reduces thermal bridging when installing holders in facades with external insulation, the annular gap should then be 2 mm (differential shaft to hole 4 mm).

 

Origin

'Made in Europe', depending on the range of changing manufacturers, currently in Italy.

Verbundmörtel Kartusche
For the processing of composite mortar cartridges we recommend our professional application gun or equivalent, massive gun.
Mischrohr in Aktion
Mixing of the two components in the mixing tube
Verklebung Verbundmörtel
Gluing a threaded shaft in hollow masonry using perforated sleeve, section Photo (model)
Montage in Wärmedämmung
Filling wall irregularities before bonding a heat insulating holder.